SERIES RESISTANCE
TRACE HEATERS &

HEATING TAPES

Heat tape and heating cable

As a global provider of electrical heat tracing solutions, eltherm offers a wide range of heating tapes, heating cables and trace heaters for various industrial applications. In most cases these are actually for freeze prevention or temperature maintenance. Due to the different designs of the outer jackets, we can cover temperatures of up to 900 °C with our heaters.

Which insulation covers which temperature range?

  • FEP (Fluorinated Ethylene Propylene) up to 200 °C
  • PFA / PTFE (Perfluoroalkoxy Alkane / Polytetrafluoroethylene) up to 260 °C
  • E-glass (E-Gglass fibre) up to 450 °C
  • Quartz glass (Quartz glass fibre) up to 900 °C

Benefits

Series Resistance Heating Cables, fluoropolymer-insulated

  • Highly flexible
  • Small bending radius
  • High operation temperatures
  • High chemical resistance
  • Moisture proof

Constant wattage heating cables with resistance wire

  • Single end power input
  • Can be cut off the roll
  • Constant power output per meter
  • High chemical resistance (ELP-PFA and ELP-FEP)
  • UV resistance (ELP-PFA and ELP-FEP)

How does a heat tape work?

The heat is generated by allowing an electric current to flow through a specifically adapted conductive material with high electrical resistance, which is then heated up. According to Ohm's law, the heat performance depends on the resistance level (as a function of the specific resistance of the material, its cross section and length) as well as the electrical current flow and thus on the voltage applied. The electrical current flow must not be so high that the melting temperature of the conductor material or the limit temperature of the insulating carrier is reached. For power output regulation purposes, several resistances can be connected in parallel or in series.

Constant wattage heating cable with parallel resistance wires, serial heating cable or heating tape?

Parallel heat cable

Parallel constant wattage heating cables with resistance wire (for example ELP/Si) consist of 2 supply conductors embedded in a first insulation. Wrapped around with the heating conductor, which is surrounded by a second insulation. The corresponding protective braid and the outer jacket provides maximum safety. For example: Typical applications are food industry for heating various pipes, vessels or valves as freeze prevention or temperature maintenance. The required nominal power output is calculated on the basis of various specifications, such as supply voltage, minimum and maximum ambient temperature and maintain temperature. Feel free to contact us!

Series heating cable

Series resistance heating cables can be provided as factory assembled (e.g. ELK-AG-L) or cut to length (e.g. ELKM-AG-L). The design of this heat cable type is based on a stranded or spirally wrapped heat conductor which is covered by the insulation. On top of this this insulation is a protective braid (e.g. ELKM-AE). To ensure a higher mechanical protection, there are variants with an additional outer jacket available (e.g. ELKM AG-L). Series heating cables are highly flexible and designed for temperatures up to 900 °C.

Heating tapes

Heating tapes are mainly used for applications that require high flexibility and power output. The design is similar to the series resistance cable, with the difference that they are placed double inside an additional insulation and can therefore also provide more power output. Due to their design, heating tapes are more resistant and optimally protected while at the same time being particularly flexible. They are often used for electrical trace heating on tanks and vessels.

In general, each heating cable and heating tape is operated with appropriate measuring and control technology. As an alternative without temperature control, we can also offer various self-regulating heating cables. We will be happy to advise you in order to find the best solution for your application!

What (among other things) must be taken into account when assembling and installing heating cables and heating tapes?

  • Remove any sharp irregularities (burrs etc.) from the surface to be heated and clean and degrease the surface.
  • Installation of the heating circuit should be carried out with original eltherm accessories. The trace heaters should be attached to the surface by means of self adhesive aluminium tape (approx. one patch every 300 mm).
  • Attach heater to pumps, valves and other components in a way that these components are still accessible for maintenance or exchange without major mechanical stress to the heater.
  • The given max. operating temperature of the components to be heated as well as the maximum trace heater temperatures must not be exceeded.

Approvals

ABS
ATEX
INMETRO

KTL
Ukraine
VDE
EAC
IECEx
3D rendering of heating cables and heating tapes in hazardous areas.

Pipe Mounting Fitting

Temperature Controller

Ex-Box

Insulation Bushing

Warning Sign

Splice Connecter

Kits Ex-Con

Temperature Sensors

ELTF-PTEx

Self-adhesive tape and foil

Temperature Controller

Ex-Box

  1. Pipe Mounting Fitting
  2. Temperature Controller:

    Ex-Box

  3. Insulation Bushing
  4. Warning Sign
  5. Splice Connecter:

    Kits Ex-Con

  6. Temperature Sensors:

    ELTF-PTEx

  7. Self-adhesive tape and foil
  8. Temperature Controller:

    Ex-Box

Visiting from the US or Canada?


ELW-VA

The factory terminated heating tape ELW-VA is suitable for trace heating of apparatus, appliances and systems in a…

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The heating cable ELK-H for trace heating of apparatus, appliances and systems in a dry environment with protected installation.

ELK-H

The factory terminated heating cable ELK-H is suitable for trace heating of apparatus, appliances and systems in a dry…

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The heating cable ELK-HS for trace heating of apparatus, appliances and systems in a dry environment.

ELK-HS

This factory terminated heating cable is ideally suited for trace heating of apparatus, appliances and systems in a dry…

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The heating tape ELW-H is for heating up glass, quartz or ceramic devices and systems

ELW-H

It is used to heat up glass, quartz or ceramic devices and systems in a non-corrosive and dry environment. The tape is…

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The robust heating cable ELW-HS is suited for trace heating of apparatus, appliances and systems in a dry environment.

ELW-HS

This factory terminated heating cable is ideally suited for trace heating of apparatus, appliances and systems in a dry…

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The heating cable ELK-Q for glass, quartz or ceramic devices and systems with the highest output requirements in a dry environment.

ELK-Q

The preferred use of the heating cable is for glass, quartz or ceramic devices and systems with the highest output…

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The heating tape ELW-Q is for heating cable is for glass, quartz or ceramic devices and systems with the highest output requirements.

ELW-Q

The preferred use of the heating cable is for glass, quartz or ceramic devices and systems with the highest output…

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The EL-Rail is a flat cable, combining six Fluoropolymer insulated series heating conductors in a silicone over-jacket.

EL-Rail

The eltherm EL-Rail is a flat cable, combining six Fluoropolymer insulated series heating conductors in a silicone…

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The railway heating system EL-Point is a parallel resistance constant wattage trace heater.

EL-Point

Switch Heater El-Point: Parallel resistance constant wattage (W/m) trace heater, fluoropolymer insulated and with…

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The EL-Track is a railway heating system for freeze prevention on power rails.

EL-Track

EL-Track: Parallel resistance trace heater with constant wattage (W/m) power output, fluoropolymer insulation and…

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Fluoropolymer-insulated Heating Cable

ELK-AG-N

This versatile heating cable is used for frost protection and temperature maintenance, even under highly corrosive…

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Engineering your Advantage

Your Processes in Expert Hands

We develop complete solutions for processes in production, storage, handling, and transport. Our engineers are committed to understanding your exact technical requirements.  Their pride is to develop the best possible heat tracing solution. 

eltherm designer 2.0

eltherm designer provides the tools to calculate, select and plan EHT systems and solutions for vessels and tanks. Selecting the appropriate eltherm trace heater, picking the associated accessories, and calculating key elements of EHT design have never been easier. This software is provided free-of-charge.

This software is provided free-of-charge.

Download now

We are here for you

Contact Person

Christian Hemker

eltherm GmbH (Headquarters)
Ernst-Heinkel-Straße 6-10
57299 Burbach
Germany

Phone: +49 2736 4413-8280
Fax: +49 2736 4413-50

Cristina Talia

eltherm GmbH (Headquarters)
Ernst-Heinkel-Straße 6-10
57299 Burbach
Germany

Phone: +49 2736 4413-8284
Fax: +49 2736 4413-50

On the move globally
always within reach

Phone: +49 (0) 27 36 / 44 13-0

Fax: +49 (0) 27 36 / 44 13-50

E-mail: info@eltherm.com

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